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The prototypes show the extensive use of what appears to be conventional riveting, and conventional construction. If genuine VLO capability is intended, extensive robotic surface coating treatment or appliqué laminate technology will be required, with both techniques requiring a highly conductive substrate layer to suppress the surface impedance discontinuities resulting from the construction technique used. As observed in other areas of the Russian industrial base, coating and surface treatment technologies are well understood, and world class capabilities are available.
The Electro-Optical System (OLS) turret employed on the prototype is likely the Su-35S OLS, and is incompatible with a VLO design, as it is a broadband spherical reflector. We can expect to see a faceted VLO fairing similar to that designed for the cancelled F-22A AIRST (Advanced IRST [Image]) in a production PAK-FA configuration.
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